Take Lean, Employee Engagement & Manufacturing Operations to the Next Level via AI-augmented workflow automations, a digital andon cord & a connected shop floor
AI-powered Connected Worker Platform gives Tier 1 and Tier 2 Automotive Manufacturers instant relief from labor shortages, downtime, scrap and compliance headaches.
Andonix offers a faster, smarter, and more cost effective way for automotive suppliers looking to reduce downtime and scrap, improve efficiency (poke yoke), and boost worker engagement and productivity (Kaizen). While ERP, MES, and QMS systems provide essential process management functions, they fail to empower frontline workers, provide real-time solutions, and drive agility on the shop floor.

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Faster resolution of quality and compliance issues
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Downtime reduction
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Digital audit readiness

Accelerate Improvements Across Your Shop Floor
Leading automotive suppliers partner with Andonix to proactively achieve continuous improvement and operational excellence. What if you could effortlessly take your already efficient operations to the next level?
Imagine enhancing your performance in:
- Boosting Operational Excellence:
Digitize Gemba walks, automate Poka Yoke alerts, and implement proactive defect detection and resolution. Leverage AI-driven analytics to rapidly identify and scale continuous improvement opportunities, boosting your productivity and reducing costs. - Ensuring Quality & Compliance Excellence:
Effortlessly digitize and automate critical compliance workflows (IATF 16949, PPAP, APQP, GP12 containment procedures, Safe Launch protocols, Layered Process Audits, and Incoming Inspections). Instantly be audit-ready, confident in consistent compliance, and prepared for seamless interactions with OEMs. - Accelerating Training & Knowledge Transfer:
Cut training and onboarding times by up to 50%. Capture critical tribal knowledge and deploy it rapidly through digital micro-learning capsules. Boost worker competence and confidence with real-time, AI-guided assistance. - Reducing Absenteeism and Turnover Rates:
Foster a culture of engagement and continuous improvement (Kaizen). Equip your frontline with intuitive, empowering tools and workflows that increase job satisfaction, reduce absenteeism, and improve retention.

Meet Your AI-Powered Digital Assistant: AndiX
AndiX is your frontline automotive workforce’s digital co-pilot, purpose-built for real-time operational improvement, agile problem-solving, and intelligent decision-making.
- Real-Time AI Co-Pilot and Auto-Pilot:
Instantly identify and resolve downtime, quality issues, and defects. Leverage AI-driven predictive maintenance and proactive alerts, minimizing automotive downtime and drastically reducing scrap. - Digitized AI Workflows & Compliance:
Digitally automate automotive-specific workflows for IATF 16949 audits, GP12 containment, LPAs, Safe Launch procedures, and Incoming Inspection processes, eliminating paperwork and maximizing compliance. - Rapid AI-Driven Training & Onboarding:
Accelerate onboarding of automotive workers with digital work instructions (Poka Yoke, Kaizen, safety SOPs), ensuring consistent training and knowledge transfer in half the time.

Why Automotive Suppliers Choose Andonix
- Out-of-the-Box Automotive Workflows:
Instant, tailored workflows addressing automotive-specific needs including Safe Launch, GP12, LPAs, PPAP, APQP, and Gemba Walks, ready to deploy without custom app-building. - AI-Driven, No-Code Simplicity:
Easy deployment, no-code configuration—delivered in weeks, measurable automotive-specific results within 90 days. - Unified Data Integration & Traceability:
Seamlessly integrate data from ERP, MES, QMS, CMMS, IoT sources—achieving comprehensive automotive-specific traceability without the complexity. - Lean-Friendly Pricing and Rapid ROI:
Affordable, transparent pricing designed specifically for Tier 1 & Tier 2 automotive suppliers, without adding strain to lean IT teams or existing resources. - Enterprise-Grade Security & Compliance:
Built specifically to meet rigorous automotive industry security and compliance standards (IATF 16949, data privacy, and robust AI governance). - Maximize Your Existing Tech Stack:
No rip-and-replace needed—enhance your current automotive solutions, unify siloed data, and reduce licensing costs with integrated BI, REST APIs, IoT, and built-in connectivity.

Solutions Tailored for Every Automotive Role
Production Supervisors:
- Real-time visibility of operations with instant digital Andon alerts.
- Automate supervisor logs and digital shift handovers.
- Digitize and enhance Gemba walks for proactive issue prevention.
Maintenance Technicians:
- AI-driven predictive maintenance alerts proactively avoid equipment downtime.
- Instant access to equipment maintenance history and best-practice guidance.
- More “wrench time,” less reporting time.
Quality Engineers:
- Fully automated and digitized Layered Process Audits (LPAs), GP12, Incoming Inspections, and Safe Launch procedures.
- Instantly track non-conformances and proactively prevent defects.
- Always ready with real-time, compliant documentation (ISO, IATF, TS, VDA).
Lean & Continuous Improvement Leaders:
- Digital, standardized automotive lean (Kaizen) methodologies and Gemba walks.
- Instant identification of inefficiencies, real-time issue tracking, and measurable improvement outcomes.
- Focus on continuous improvement activities—not paperwork and reporting.
Training & Onboarding Specialists:
- Digitized onboarding reduces automotive training times significantly.
- Capture vital automotive-specific tribal knowledge and distribute it instantly.
- AI-powered real-time training support, reducing onboarding costs and turnover.
Operators (Empowered Frontline Workers):
- Instant digital access to automotive-specific work instructions (Poka Yoke, safety protocols).
- AI-guided troubleshooting and proactive alerts.
- More autonomy, higher quality output, increased job satisfaction, and improved retention rates.
Ready to see immediate results at your facility?
Discover How Andonix Drives Hyper-Productivity
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Improving Productivity and Operational Efficiency
Key Benefits of Andonix for Automotive Manufacturers

AI Co-Pilot and
Auto-Pilot:
Real-time alerts and insights to tackle downtime and quality issues instantly.

Digitized AI Workflows:
Be audit-ready always. Digitize and automate audits, SOP compliance, and safety checks, and eliminate paper-based processes.

Rapid AI Onboarding & Training:
Cut training time by 50% with digital work instructions and real-time AI assistance.

Reduce unplanned downtime and scrap by responding in seconds, not hours:
24/7 monitoring and instant issue resolution, drastically reducing downtime and defects.

Featured Customers Success Story: BorgWarner “El Salto”
BorgWarner “El Salto” recognized the need to augment its lean manufacturing system to maintain a leading edge in the competitive automotive manufacturing landscape. The partnership with Andonix emerged as a strategic initiative to empower and engage everyone to solve problems and innovate, initiating a transformative journey now in its second year.
Why choose andonix?
Comparison Table: Andonix vs. ERP, MES, and QMS

Data-Driven Decision-Making:
AndiX provides valuable insights into process bottlenecks, OEE improvement, and opportunities for lean digital manufacturing optimization.

Smart Factory Alerts & Real-Time Monitoring

Reduced Administrative Burden:
By integrating with existing ERP, MES, QMS, and CMMS systems, AndiX eliminates the need for manual data entry and cross-referencing multiple platforms, saving valuable time for frontline workers and supervisors.

AI-Driven Automated Workflows
AndiX digitizes and automates routine tasks, eliminating manual data entry errors and ensuring seamless execution of standard operating procedures (SOPs), production checklists, and audits increasing efficiency and worker productivity.

Smart Work Station provides us access to mission critical information about our workforce, quality and process that we did not have before, proving to be tremendously valuable for our execution. The system furthermore is very flexible, simplifying the process of digitizing our quality documentation, making them also intuitive for workers.
Smart Work Station allows us to connect people so they can ask easily access eTraining materials, enhance job pairings, and ask for help when they have exceptions or problems from anywhere in the organization. Our electronic work instructions are much more efficient now to match cycle times.
With Andonix Smart Work Station we’ve redeployed complex processes as simple operations that anyone can execute, making paper checklists a thing of the past.
Inspired by what is possible?
Let’s get you there too. Results in just 30 days.